Bushels of Corn required to make a Bushel of Ethanol


by freddthompson

Article by sandra case

This third article by Absolute Futures will show how many bushels of Corn are required to produce just one gallon of ethanol. This will definitely impress upon anyone who trades the commodity corn, how Ethanol production impacts the total supply of Corn available for live cattle feed, as well as, other domestic uses.

Each bushel of corn can produce up to 2.5 gallons of ethanol fuel. Only the starch from the corn is used to make ethanol. Most of the substance of the corn kernel remains, leaving the protein and valuable co-products to be used in the production of food for people, livestock, feed, and various chemicals. For example, that same bushel of corn (56 lbs.) used in ethanol manufacturing can also produce the following products depending on the process used to produce Ethanol. Ethanol is produced from corn by using one of two standard processes, wet-milling or dry-milling. Dry-milling plants cost less to build and produce higher yields of ethanol, but the value of co-products is less.

The wet-milling process produces 31.5 pound of starch or 33 lbs. of sweetener, or 2.5 gallons of Ethanol fuel and 12.4 lbs. of 21% protein feed and 3.0 lbs of 60% gluten meal and 1.5 lbs. of Corn Oil and 17 lbs. Of Carbon Dioxide.

The dry-milling process 2.5 gallons of Ethanol fuel and 15 lbs. of brewer yeast, 10 eight oz. pkgs. of cheese curls, 1 lb. of pancake mix, 22 lbs. of hominy feed for live cattle, 0.7 lbs. of Corn Oil, and 17 lbs. of Carbon Dioxide.

One of the most controversial issues relating to ethanol is the question of “net energy” of ethanol production. According to the Institute for Local Self Reliance research in 1995, the production of ethanol from corn is a positive net energy generator. If corn farmers use state-of-the-art, energy efficient farming techniques, and ethanol plants use state-of-the-art production processes, then the amount of energy contained in a gallon of ethanol and the other co-products is more than twice the energy used to grow the corn and convert it into ethanol.

This article has been written by Sandra Case, who is Vice President Commodity Research for Absolute Futures Commodity Brokerage.For further information regarding this article or information on othercommodities or trading of the commodity markets please contactSandra Case 800-935-6494. http://www.absolute-futures.com










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Producing Ethanol From Corn Commercially


by freddthompson

Article by Percy Kinney

This second article by Absolute Futures will explain the commercial production of ethanol. Ethanol is a product of fermentation. Fermentation is a sequence of reactions which release energy from organic molecules in the absence of oxygen. In this application of fermentation, energy is obtained when sugar is changed to ethanol and carbon dioxide.

Changing corn to ethanol by fermentation takes many steps. Starch in corn must be broken down into simple sugars before fermentation can occur. In earlier times, this was done by chewing the corn. This allowed the salivary enzymes to naturally break down the start. Today, this is achieved by cooking the corn and adding the enzymes alpha amylase and gluco amylase.

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Most ethanol production in the United States is made in 50 production facilities in 20 different states. Most of these plants are located in the Midwest.

Changing the starch in kernels of corn to sugar and changing sugar to ethanol is a complex process and requires a mix of technologies that include microbiology, chemistry and engineering.

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After fermentation, the ethanol is removed from the mix of ethanol, water, yeast, and residue. It is then purified through distillation. The distilling process takes advantage of the low boiling point (78C.) of ethanol. When the temperature of the mix is increased slightly higher than the boiling point, the ethanol evaporates. It is then captured as a gas vapor and condensed back to a liquid. Other chemicals are added and molecular sieves are used to purify the ethanol.

Advances in technology are being made to further reduce the large amounts of energy needed for distillation. These advances help to reduce the costs and make producing ethanol much more economical.

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